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Talk about the advantages of color masterbatch compared with toner coloring?
12/19/2018

Compared with toner coloring, color masterbatch coloring has the following obvious advantages: (1) It improves the environmental pollution caused by toner flying, and it is easy to change colors during use, and it is not necessary to perform special cleaning on the extruder hopper, which is more convenient. (2) Strong targeted. Since the color masterbatch manufacturing factory has applied the properties of the applicable resin in the manufacturing process, the pigments (dyes), additives, processing equipment, and processing technology have been reasonably selected, and for the color difference of the different batches of toner in the production process, the timely correction, color complementary, and inspection at the factory is done, so that the same color of the masterbatch can be guaranteed, the two batches of color remain relatively stable. (3) Compared with the method of produce plastic product after dry dyeing and granulation by batch, the color masterbatch can reduce the aging of the resin caused by the secondary processing of the plastic product, which is beneficial to the improvement of the service life of the plastic product. "The biggest advantage of using color masterbatch is that in the process of processing, the pigment masterbatch is fully mixed with the carrier resin under the action of the auxiliary agent. In use, it is placed in the resin to be processed in a certain proportion. The color masterbatch quickly enters the role, and recognizes the “parent family” with the resin. The affinity – the compatibility is obviously better than the coloring of the toner, so it is more suitable for the manufacturers of film and spinning products. Color masterbatch coloring also has its limitations. Due to the small amount of addition, the processing time of plastic products is short, and it is limited by the length-to-diameter ratio of the screw of the extruder, the dispersibility of the color masterbatch is often inferior to that of the toner. It must also be higher than the coloration of the toner. When the carrier in the masterbatch differs from the performance of the resin to be colored, the surface of the plastic product often has undispersed spots, stains, and patterns. Therefore, the use of the masterbatch is limited due to its compatibility and dispersion, and the production of color masterbatch requires a minimum order quantity, which is not suitable for the production of injection molded parts with a small number of non-universal colors.

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